A great comparison of grain purifiers

Agri-culture

Cereal cleaning has a major impact on overall agricultural efficiency. Impurity-contaminated cereals are not attractive to buyers. They are unsuitable for storage and for further processing. Cereal purifiers thus represent a modern solution to prevent most problems and ensure high quality cereals for further use in food, feed or future sowing.

Cereal cleaning and its importance

The cereal cleaning process requires a multifaceted view:

  • The main task of cleaning is to increase the quality of the cereals themselves. Higher quality grain has a direct impact on the price and competitiveness of the farmer. Pure and high quality cereals fetch a higher price on the market.
  • Pure cereals free from contaminants show better shelf life in storage. The risk of insect infestation and mycotoxin contamination is reduced.
  • The use of cleaned grain as seed can lead to higher yields. This is because the grain is stripped of impurities, damaged grains and weed seeds.
  • Last but not least, grain cleaning is also important for protection of downstream machinery in the processing process. By eliminating solid and hard dirt, you will prevent premature wear and machine breakdowns.

The most common impurities in grain

Cereals are usually cleaned before storage, processing or sowing. Cleaning removes from the grain remove bits of soil, stones, sand, glass and metal fragments. Furthermore, there is also elimination of organic pollution in the form of various peelings, stems, weeds, seeds of other plants and insects.

Principles used by grain purifiers

Classic "manual" cleaning of cerealsas we know it from the past, involved wind-blowing the grain and sifting it through mechanical sieves - also referred to as raitars. By winnowing, the grain was freed from impurities lighter than the grains themselves (dust, sand, fine soil, plant bits, insects), while the sieves caught impurities that were different in size and shape from the grains (stones, stalks, heavier and heavier dirt).

These basic principles are also the basis for modern grain purifiers, but their operation is largely automated and performance is incomparably higher than the old methods. In doing so, they mainly use differences in aerodynamic properties, size and weight between grain and debris. Better equipped purifiers can also detect differences in the shape, thickness or length of the grains.

The technologies contained in the purifiers use different ways of separating the grain from the impurities. For example separation by weightprovided by the air nozzles in the air ducts. Light impurities are siphoned by the air current. At separating and sizing a combination of several sieving screens in succession is used. The sieves gradually trap mechanical debris of different sizes.

A great comparison of grain purifiers

The use of a pre-cleaner and grain cleaner allows select the most biologically valuable grains Using modern cleaning and separation methods, it is an effective way to increase operational efficiency and production quality, reduce waste and optimise the production process.

V PREMETAL MON we are dedicated to complex solutions for technological lines in agriculture. We have prepared a large comparison of the grain treatment plants we come into contact with during the implementation of projects and which we know meet the increasing demands for efficiency, hygiene and economic operating costs.

PETKUS purifiers and pre-cleaners

"With a passion for seeds and grains since 1852." A constant drive to progress is the driving force of PETKUSwhich was born out of an understanding of the value of grain and seeds. It has a number of milestones in its history that have positively influenced the way agri-commodities are processed in Europe. Today, PETKUS operates with sales, service and technical centres in 23 countries and has provided more than 200,000 cleaning machines over the past 40 years.

In the new smart generation PETKUS grain cleaners you will find, for example, a range of PETKUS Cleaner A, PETKUS Cleaner U, PETKUS Cleaner M, PETKUS Cleaner V. They are designed for use in pre-cleaning, intensive cleaning and seed cleaning of the highest quality. Their main task is quality cleaning of cereals, legumes and oilseeds. They were designed to ensure a homogeneous and continuous flow of products. Advantages include quiet operation with low vibration, easy airflow adjustment and advanced aspiration for uniform quality.

PETKUS Cleaner A

The compact cleaning machine is suitable for variable use for small and medium capacities.

Design - equipped with an inlet hopper, one pre-cleaning and one final aspiration with settling chamber and one sieve compartment with three sieve layers

  • Pre-treatment: up to 50 t/hr
  • Industrial cleaning: up to 25 t/hr
  • Seed cleaning: up to 5 t/hr
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PETKUS Cleaner U

Universal cleaning machine is suitable for variable use for small and medium capacities.

Design - equipped with inlet hopper, one pre-cleaning and one final aspiration with settling chamber and two sieve compartments with two sieve layers vibrating in opposite directions

  • Pre-treatment: up to 60 t/hr
  • Industrial cleaning: up to 30 t/hr
  • Seed cleaning: up to 8 t/hr
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PETKUS Cleaner M

This multi cleaner is designed for flexible use in seed factories.

Design - equipped with inlet hopper, one pre-cleaning and one final aspiration with settling chamber and two sieve compartments with two or four sieve layers vibrating against each other

  • Industrial cleaning: up to 60 t/hr
  • Seed cleaning: up to 25 t/hr

PETKUS Cleaner V

The purifier is ideal for intensive cleaning in industrial grain receiving and for pre-cleaning in seed processing plants.

Design - equipped with inlet hopper, one pre-cleaning and one final aspiration with settling chamber and two sieve compartments with three sieve layers

  • Pre-treatment: up to 150 t/hr
  • Industrial cleaning: up to 75 t/hr

BÜHLER purifiers and pre-cleaners

"Two billion people enjoy food produced on Bühler equipment every day." Swiss company Bühler Group focuses on a wide range of technologies in various industries. Among them, you will find comprehensive solutions that help manufacturers process and transform feedstock into high-quality products for the food and feed segment.

Bühler Cereal Cleaners are designed to provide a high-performance, hygienic and efficient cleaning system. They exhibit excellent features - reduced operating costs, first class cleaning and sorting, high performance with reduced space requirements and meeting stringent hygiene standards. LAGA Grain Plus, LACB SMA a LAAB TAS are proof of this.

LAGA Grain Plus

Universal sieve cleaning machine is is designed for the initial cleaning of cereals such as wheat, barley, maize or rapeseed. It impresses with the possibility to configure the resulting form, reduced vibrations and a compact design adapted for easy and quick maintenance.

It finds its application in industries with lower capacity requirements. This screen cleaner is suitable for small and medium-sized farms, mills or breweries - the available equipment has an output from 12 to 50 t/h.

LACB SMA

This is a great purifier that is designed for cleaning different types of cereals and particularly suitable for processing oilseeds. The robust design is built for reliable operation with low maintenance requirements. Excellent results are ensured by the combination of aspiration and the proven circular motion of the sieve in a machine with an optimized design.

This cleaning specialist delivers excellent performance for wheat and maize (up to 220 t/hr) and sunflower (up to 110 t/hr), for example.

LAAB TAS

The universal cleaner is one of the top machines for cleaning different types of cereals. Robust construction portends long life and reliable operation. It will stand up to continuous operation (24/7) in order to satisfy maximum demands. It has a large screen area of up to 48 m² with a footprint of less than 12 m².

The TAS series is available with high hourly outputs from 60 t/hr up to 250 t/hr for wheat and corn.

At complex tailor-made solutionsthat simplify and improve your processes, we are at PREMETAL MON experts. They will be happy to advise you mewhoá purifier is suitable for your business. See our references a feel free to contact usif you are looking for ways to streamline your processes post-harvest grain treatment.

Sources: premetal.sk, petkus.com, buhlergroup.com